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Tag Name : Root Control Bags

Moon Valley Nurseries: Showcasing Root Control Grow Bags to the World

Ever-changing Horizons

With 2,000 acres of growing area and 26 retail outlets in four states, Moon Valley Nurseries is the largest retail-integrated nursery in the United States. Currently, the company produces approximately 500,000 trees per year. Moon Valley is just the latest stop in Operations Manager, Russ Kelly’s, long and storied career After studying Ornamental Horticulture at Cal Poly in the early 1970’s, Russ began looking for innovative ways of growing trees in Southern California. That’s when he discovered a revolutionary method of tree planting.


A Growing Epiphany

In the early 1980’s, Russ stumbled across grow bags developed by High Caliper Growing. Known as Root Control Bags, Russ found them so advantageous he became the largest user of High Caliper grow bags in California. “I’ve experimented with numerous methods of growing in my 40-plus-year career. Bags are the absolute best,” he commented. Root Control Bags gave Russ the ability to harvest up to 500 trees per day. “Root Control Bags create major savings in the industry’s largest cost center — labor.”


To the Moon and Beyond

In 2013, Russ’s company was acquired by Moon Valley Nurseries, who retained him to build their business. Russ quickly realized that his new, vastly expanded customer base wasn’t ready for High Caliper Growing’s innovative grow bags. Despite their .01% mortality rate and harvest-ability in 108-degree temperatures, the market was not prepared for a paradigm shift. That got Russ thinking. Who exactly was forward-thinking enough to purchase bag-grown trees? That’s when he discovered a niche market — selling indoor trees to high-end properties and venues. That single insight led him to create relationships with some of the world’s most recognizable brands.


How Do You Like Them Apples?

Russ’s customers now include some of the highest-profile brands in the world. Apple is installing bag-grown trees throughout its $5-billion headquarters in Cupertino, California. Apple houses Russ’s trees in custom concrete pots that have leather seating installed on top of them. And Apple stores around the world are catching on, too. From San Francisco to Missouri to Dubai, Apple stores around the globe are buying trees grown in Root Control Bags. For Russ, selling grow bags into this highly specialized market is the culmination of a long and winding career. Reflecting on his experiences, he mused: “I started with a one-acre plot and became the largest user of Root Control Bags in California.”

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Root Control Bags: Taking High-Altitude Tree Growing to New Heights

Lofty Ambitions at a Rocky Mountain Tree Farm
As a child, Gary Moyer grew up working in his father’s logging and milling business. Following in his dad’s footsteps, Gary made his way to the University of Minnesota where he majored in forestry and wood products. As his passion for tree planting grew, Gary planted a hobby farm in the late 1980’s. In 1991, he purchased 25 acres and dove into the tree farm business full time. Currently spanning 165 total acres, White River Trees specializes in high-altitude aspen cultivation. At 6,200 feet above sea level, Gary’s tree farm presents its own unique challenges.

High-Elevation Growing — With Help from Higher Education
Growing at high elevations imposes harsh limitations on Gary’s tree nursery. The topsoil is extremely shallow, and it’s impossible to grow above ground. Gary’s staple aspen crops need to mature in-ground, and preserving shallow topsoil is a major priority. In the early stages of his venture, Gary contacted researchers at Ohio State University who were conducting research with High Caliper Growing’s Root Control Bags.

A Landmark Discovery for Landscaping Trees
Building on the advice of OSU researchers, Gary developed a system for placing High Caliper’s fabric bags in the ground. Gary’s crew attaches an augur to a skid steer loader, and inserts it down a pipe placed vertically above the hole. The augur penetrates the soil and pulls the dirt up into the pipe. Gary’s crew inserts the Root Control Bag into the hole, and releases the dirt out of the pipe into the bag. Gary’s assistants run drip line along the row of newly inserted fabric bags and place woven weed barriers over the tops of them. In the spring, they place new seedlings into the fabric bags and nourish them with drip irrigation. On a good day, Gary’s crew can get 500 bags into the ground.

A Labor of Love — and Efficiency

In recent years, tighter restrictions in a federal guest worker visa program have placed a strain on agricultural producers. For tree growers like Gary, the impact has been severe. “We used to bring workers in from Peru. We had guys that could do just about everything on the tree farm. But now the audit process is much stricter. One clerical mistake, one tiny infraction in living conditions, and you’re looking at a minimum $10,000 fine. We’ve seen people put out of business. It’s a risk we just can’t afford to take anymore.” With the loss of temporary foreign workers, and located deep in a remote stretch of Colorado, White River Farms faced a labor crisis. That’s where Root Control Bags really made a difference.

Facing a labor shortage, Gary knew he had to make the most of his manpower. Using a skid steer extension known as a “nursery jaw,” Gary and his team can harvest and load up to three trees at a time – which means they can fill a 25-foot gooseneck with up to 100 trees in an hour. On a 48-foot box truck, they can fit up to 250 trees, compared with approximately 90 using the ball-and-burlap method. The savings to Gary’s customers are substantial.

Root Control Bags: The Root of Gary’s Success
Time savings are a huge advantage. Using nursery jaws, Gary’s crew can harvest, wrap and containerize up to 500 trees per day. The result? White River’s yearly rotation comes out of the ground in approximately one month, drastically saving on man hours while solving the long-term shortage of skilled nursery labor. With all of the savings and efficiency he’s achieved, Gary remains focused one thing — delivering high-quality products. “At the end of the day, you have to develop relationships and keep customers coming back for more. That’s why we go out of our way to deliver the best high-altitude tree on the market. And Root Control Bags are a huge part of the equation.”

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Posted in Root Control Bags, Testimonials
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